Different industries use different gear manufacturing processes. Some of them use gear hobbing. This process is dependent on a machine that has a tool designed for cutting, a hob. This tool is used for the generation of teeth in both splines and gears. There is a range of benefits associated with this process, which is why several gear hob manufacturers in India choose this method and effectively use . A few advantages are listed below for your understanding.
- Speed
- Precision
- Flexibility
- Versatility
- Output
Speed: A few gear manufacturing methods require long hours to show results. But a gear hobbing process is faster compared to the rest. The design of the machine is simple which is why much operational attention is not required. Several gears can be separated into multiple units and can be hobbed at once.
Precision: When the right professional is chosen to assist in the execution of the process, highly precise parts can be delivered. This is the main reason why supervisors are keen on selecting the perfect fit for the job. The inclusion of automated computers promotes accuracy, unlike processes that don’t have involvement of automation. As automations are involved in the process, there is less scope for human errors. Another less shared secret is this method’s ability toaccommodate a range of batch sizes.
Flexibility: A fact is that the market offers a variety of hobbing machines and hobs. This is nothing but a flexibility feature of the equipment to create innumerable gear variations for specialized applications.
Versatility: Most people assume that only spur gears can be created by hobbing. But a fact is this process can be utilized for the manufacture of a range of other gears like helical gears, cycloid gears, ratchets, worm gears, sprockets, and splines. All other sorts of gears can be made when you ensure to use of the right tools for the achievement of the best results. In simple words, you can pick the right hob from a bunch of tools for the manufacture of specific gears.
Output: As discussed earlier, the gear hobbing method is a quick way to manufacture gears. This feature of the process allows increased output as you can complete more orders within a short period. You can experience efficient and timely cutting. No wonder it is considered aneconomical method in comparison to other kinds of processes.
How to choose a seller of gear hobbing machines?
This question is simple however, it appears hard when users don’t invest their time in finding out about their potential dealer. Research well-reputed companies and their reviews before investing. It is also crucial to learn the uses and specifications of the machine to ensure justification of its purchase. One basic tip is to take along the operating personnel as they can clearly communicate the requirements of the manufacturing process with the salesperson.
Bottom line
From the above, it is evident that any manufacturing entity in the confusion of choosinga process can avail of the benefits of equipment withgear hob cutters. It facilitates speed, precision, flexibility, versatility, and output. This is the major reason for the successful running of many gear hob manufacturers in India.
